China manufacturer Selling Custom 8t-120t C45 Steel Industrial Roller Hand Chain Hoist Sprocket

Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

 

After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Standard: AISI, GB, ASTM, DIN
Surface Treatment: Without Processing
Manufacturing Process: Casting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
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China manufacturer Selling Custom 8t-120t C45 Steel Industrial Roller Hand Chain Hoist Sprocket

cast chain

Can cast chains be used in wastewater treatment or sewage systems?

Yes, cast chains can be used in wastewater treatment and sewage systems, particularly in applications where durability and resistance to corrosion are essential. These chains are designed to withstand harsh environments, making them suitable for use in water treatment facilities and sewage systems.

In wastewater treatment plants and sewage systems, cast chains can serve various purposes:

  • Clarifiers and Thickeners: Cast chains are commonly used in clarifiers and thickeners, which are crucial components in wastewater treatment processes. These chains are responsible for moving and collecting sludge, allowing the water to separate from solid particles.
  • Scrapers and Conveyors: Wastewater treatment facilities often utilize cast chains in scrapers and conveyors to transport solid materials during the treatment process. The robust construction of cast chains ensures reliable and continuous operation even in abrasive and corrosive environments.
  • Aeration Systems: Some wastewater treatment processes require aeration to promote biological treatment. Cast chains can be employed in aeration systems to facilitate the movement of diffusers or aerators, providing the necessary oxygenation for effective treatment.
  • Sludge Dewatering: Cast chains are suitable for use in sludge dewatering equipment, which is responsible for reducing the volume of sludge by removing water. Their resistance to corrosion and wear ensures efficient and trouble-free operation during the dewatering process.

Cast chains are typically made from materials such as stainless steel or special alloy coatings, which provide excellent corrosion resistance in wastewater and sewage applications. Regular maintenance and proper lubrication are essential to extend the life of cast chains and keep them functioning optimally in these challenging environments.

In summary, cast chains are well-suited for use in wastewater treatment and sewage systems, offering the necessary durability and corrosion resistance to handle the demanding conditions of these applications.

cast chain

Can cast chains be used in mining and extraction equipment?

Yes, cast chains can be used in certain mining and extraction equipment, depending on the specific application and operating conditions. Cast chains are known for their durability and ability to withstand heavy loads and harsh environments, making them suitable for some mining applications.

In mining and extraction equipment, such as conveyor systems, draglines, and apron feeders, the chains are exposed to abrasive materials, high impact loads, and extreme operating conditions. Cast chains, with their robust construction and resistance to wear, can handle these demanding conditions effectively.

However, it is essential to consider certain factors before selecting cast chains for mining equipment. The chain’s material composition and heat treatment play a critical role in its performance and longevity. High-quality cast chains made from premium alloy steels with appropriate heat treatment can offer superior wear resistance and strength, making them more suitable for mining applications.

Additionally, proper maintenance and lubrication are essential to ensure the optimal performance and service life of cast chains in mining equipment. Regular inspection and replacement of worn components are crucial to prevent unexpected failures and downtime.

While cast chains can be suitable for some mining applications, other specialized chain types, such as engineered chains or welded steel chains, may be better suited for specific mining equipment and environments. Overall, it is essential to consider the specific requirements and conditions of the mining operation to determine the most appropriate chain type for the equipment.

cast chain

Can cast chains be repaired or must they be completely replaced?

The repair or replacement of cast chains depends on the extent of the damage and the type of wear they have undergone. In some cases, minor issues can be repaired, but in others, replacement may be necessary for safe and reliable operation.

Minor repairs can include fixing or replacing individual chain components, such as pins, bushings, or rollers, if they are damaged or worn. However, if the chain has experienced significant wear, elongation, or deformation, it may be more cost-effective and safer to replace the entire chain.

It is crucial to assess the condition of the cast chain during regular maintenance inspections. If any critical components are compromised or if the chain’s structural integrity is in question, it is generally recommended to replace the chain entirely.

Attempting to repair severely damaged or worn cast chains can compromise the chain’s strength and performance, leading to potential safety hazards and increased downtime. Therefore, it is essential to follow the manufacturer’s recommendations and consult with experts when determining whether to repair or replace a cast chain.

China manufacturer Selling Custom 8t-120t C45 Steel Industrial Roller Hand Chain Hoist Sprocket  China manufacturer Selling Custom 8t-120t C45 Steel Industrial Roller Hand Chain Hoist Sprocket
editor by CX 2023-08-05

Cast Detachable Chain

As one of the cast detachable chain manufacturers, suppliers, and exporters of mechanical products, We offer cast detachable chains and many other products.

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Manufacturer supplier exporter of cast detachable chains.

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