China OEM Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain bush chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
Pt
P W D d Lc L T H
mm mm mm mm mm mm mm mm kgf kgf kgf mm
08AH 40H 12.700 7.850 7.850 3.980 19.000 20.100 12.00 2.00 1,700 2,100 400 NIL
10AH 50H 15.875 9.400 9.400 5.090 21.800 23.700 15.00 2.40 2,670 3,300 670 NIL
12AH 60H 19.050 12.580 12.580 5.960 30.200 34.800 18.00 3.20 3,830 4,550 980 NIL
16AH 80H 25.400 15.750 15.750 7.940 37.400 42.800 24.10 4.00 8,000 9,400 1,700 NIL
20AH 100H 31.750 18.900 18.900 9.540 44.500 50.600 30.10 4.80 10,650 13,700 2,500 NIL
24AH 120H 38.100 25.230 25.230 11.110 55.000 61.600 36.20 5.60 15,320 19,000 3,350 NIL
28AH 140H 44.450 25.230 25.230 12.710 59.000 66.400 42.20 6.40 20,850 23,000 4,400 NIL
32AH 160H 50.800 31.550 31.550 14.290 69.400 77.300 48.20 7.10 27,240 31,000 5,750 NIL
36AH 180H 57.150 35.490 35.490 17.460 77.300 86.400 54.30 7.90 30,040 34,500 6,600 NIL
40AH 200H 63.500 37.850 37.850 19.850 87.100 97.300 60.30 9.50 42,550 59,000 7,750 NIL
48AH 240H 76.200 47.350 47.350 23.810 111.400 121.900 72.40 12.70 63,730 71,000 10,500 NIL
12AH-2 60H-2 19.050 12.580 12.580 5.960 56.300 60.900 18.00 3.20 7,660 9,300 1,650 26.11
16AH-2 80H-2 25.400 16.760 15.750 7.940 70.000 75.400 24.10 4.00 16,000 18,800 2,800 32.59
20AH-2 100H-2 31.750 18.900 18.900 9.540 83.600 89.700 30.10 4.80 21,300 27,400 4,250 39.09
24AH-2 120H-2 38.100 25.230 25.230 11.110 103.900 110.500 36.20 5.60 30,640 38,000 5,650 48.87
28AH-2 140H-2 44.450 25.230 25.230 12.710 111.200 118.600 42.20 6.40 41,700 45,000 7,400 52.20
32AH-2 160H-2 50.800 31.550 31.550 14.290 131.300 139.200 48.20 7.10 54,480 62,000 9,600 61.90
36AH-2 180H-2 57.150 35.490 35.490 14.760 146.500 155.600 54.30 7.90 60,080 69,000 11,000 69.16
40AH-2 200H-2 53.500 37.850 37.850 19.860 165.400 175.600 60.30 9.50 85,100 98,000 12,850 78.31
48AH-2 240H-2 76.200 47.350 47.350 23.810 212.600 223.100 72.40 12.70 127,460 142,000 17,700 101.22

Usage: Transmission Chain, Conveyor Chain, Heavy Type Short Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
chain

Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China OEM Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain   bush chainChina OEM Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain   bush chain
editor by CX 2023-05-15

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